Required IQ Test for Manufacturing System Category-4

 Required IQ Test for Manufacturing System Category-4 

Required Test Script for Manufacturing Category 4 System
Sr. No.	Test Step	Test Description	Detail Description
1	Test Step-1	Test User Creation for Validation Activities	Create Test Validation  User ID With Assign Privilege for Validation Activity
2	Test Step-2	Verification for Identification of System Under Qualification.	describe identification of the equipment control system and its location. i.e Equipment ID , System ID, Name of Manufacture, System Serial No., Equipment Serial no. and Location etc.
3	Test Step-3	Verification of Master Documents and Vendor Supplied Material	Verified Vendor Supplied Document i.e User Manual, Wiring Diagram, Application and Logic  Program Backup (Backend and Frontend)OS Recovery Tool, Software License Document/CD etc.
4	Test Step-4	Verification of Hardware Component	Verify Hardware Component Install in Machine or Equipment, i.e. PLC Processor/ SCAD Make Model and Serial no. Quantity. Verify All Electronic Component associate with system
5	Test Step-5	Verifications of Communication Cable	verify the communication cable used for interfacing between system components, i.e PLC SCADA Communication, VFD Communication etc.
6	Test Step-6	Verifications of Power Utilities and Power circuits Protection	verify that the electrical utility has been installed and is available as specified and   protection device installed i.e Utility Power, PLC, IPC Power , UPS Power Supply,  Availability of power circuit protection like MCB/MPCB/Filter
7	Test Step-7	System Environment Conditions	verify control system panel area and IPC environmental conditions. like  Record temperature & relative humidity of system area where the PLC and IPC installed.
8	Test Step-8	Verifications of Operating system (OS) Configuration of PC & Installed Software’s.	Verify the OS configuration. (i.e. Processor, RAM, Hard Disk Capacity, Operating System etc). Verify the installed software packages of IPC with installation path.
10	Test-Step-9	General System Inspection for Control Panel	Verify for system cleanliness break free wiring, Cleaning, Damage, Name plate, proper cable identification, etc.
11	Test Step-10	Verifications of Available Program Backup for PLC and SCADA	availability of Editable program backup & software of PLC and SCADA With Backup Size, File name, type of Backup media, no. of backup media, backup media Location.
12	Test Step-11	Verification of IP Address	Verify IP Address PLC to IPC and Network IP Address .
13	Test Step-12	Verification of System Domain	Verification System Domain or Not.
14	Test Step-13	Maintenance Calibration Schedule	Verify Maintenance SOP with Verify the Calibration Schedule with Master List and Certificate Associate with the system.